A new EV battery recycling plant in Alabama from Li-Cycle has just come online. It can process up to 10,000 tons of battery waste per year, enough for about 20,000 EVs per year, and helps the US move toward a zero-emission economy.
Li-Cycle’s processing method is specifically designed as a two-part system recycling battery manufacturing scrap and turns end-of-life batteries into a black mass. The black mass is then processed and used to generate battery minerals such as nickel sulfate, lithium carbonate, and cobalt sulfate, three of the most critical factors for EV batteries. According to the battery recycling company, Li-Cycle believes its new method will enable up to a 95% efficiency rate compared to the industry average of 50%.
The September 2022 issue of the Alternative Power Report from PSR discusses Cummins new energy storage system, battery electric forecasts and EV shipping applications. PSR
Tesla is currently working on a lithium refinery project that would be coming to Corpus Christi, Texas, and it sounds like the automaker is in the final stretch of its negotiations with the authorities.
In September, we learned that Tesla has a plan to build a lithium refining facility on the Gulf Coast of Texas. At the time, all we knew was that Tesla was planning on moving fast with hope to start building in Q4 2022.
Honda announced that it will produce electric fuel cell powered vehicles in the U.S. in 2024. They will also be equipped with a plug-in function that allows them to be recharged externally. Honda has set a goal that all new vehicles sold by 2040 will be either EVs or FCVs.
In North America, its main market, Honda will offer FCVs as an option. The new FCV to be produced is based on the CR-V SUV model and will be manufactured in small quantities at the Performance Manufacturing Center in Ohio. The plant had produced the Acura NSX sports car until November. Since the plant has not yet developed a sufficient hydrogen supply base, it will be a plug-in FCV that can also be recharged externally. This is said to be the first production vehicle in North America to adopt such technology.
Honda has been developing FCVs for some time, introducing the FCX in 2002 in Japan and the United States. In Japan, it launched the FCV model Clarity Fuel Cell in 2016. However, due to sluggish sales, the company discontinued production of this vehicle in Japan in 2021.
PSR Analysis: Plug-in FCVs can run on electricity, fed by plug-ins, where there are no hydrogen stations. If FCVs are to be popularized at a stage where the hydrogen filling infrastructure is weak, a plug-in that can be charged from an electrical outlet may be the best combination. After filling up at a hydrogen station, which might be located far away, the vehicle could be operated by recharging its battery, and the hydrogen could be used as a range extender in case of power shortages. Of course, if a hydrogen station were to be established in the same neighborhood, it would be possible to switch to the same operation as at a gas station. The biggest barrier to sales expansion is the price. In the price competition, FCVs will probably lose out to BEVs. The availability and scale of subsidies for FCVs will have a significant impact on sales. PSR
Akihiro Komuro is Research Analyst, Far East and Southeast Asia, for Power Systems Research
Plug-in hybrids pollute up to three times more than advertised, even when fully charged, and emit five to seven times as much CO2 when the engine is running, according to a new study commissioned by Belgian NGO Transport & Environment (T&E) and conducted by the University of Technology in Graz, Austria
The study measured emissions from three popular models: the BMW 3 series, Peugeot 308, and Renault Megane. Like many plug-in hybrids, these cars started as gas/diesel-powered models and then a battery was added on to improve emissions testing performance and mileage
For a long while, it looked as if hydrogen fuel cells would be the technology of choice for emissions-free road transport. However, truck manufacturers and freight forwarders recently turned their attention to battery-electric vehicles.
For logistics companies, the shift to zero emissions will be difficult. While it only takes a few minutes to top up the tank of a truck with diesel, it takes hours to fully charge the battery of an EV, which presents a real challenge for logistics businesses with zero-emission aspirations.
CONEXPO 2023 held this month in Las Vegas is the largest construction equipment show in the world. It covered more than 3 million square feet and more than 2,400 exhibitors demonstrated new products from nearly 140,000 attendees from around the world. Power Systems Research analysts walked the five-day show talking with exhibitors and attendees and reviewing new products. Read our report in this issue of PowerTALK.
Komatsu says it plans to restructure its business in China this year, cutting its annual production capacity of construction machinery equipment in China by nearly 40% to 10,000 units.
At the same time, due to sluggish market demand, it will merge its equipment production subsidiary and its parts subsidiary in Jining City, Shandong Province. The production subsidiary and casting subsidiary based in Changzhou City, Jiangsu Province, also will be merged.
Komatsu’s production subsidiaries in the two provinces previously terminated their joint venture relationship. Even if the annual production capacity is reduced to 10,000 units, it is expected that local production capacity will enable Komatsu to increase exports to Southeast Asia and other regions.
The April 2023 issue of PowerTALK News features the Q1 2023 Truck Production Index. The report shows that the 2022 Index climbed 2.9%, but declined in Q1 2023. The report also has articles on Alternative Power and the global forecast for personal watercraft.
IN THIS ISSUE
Alternative Power:
Global ICE Industry Cliff Is Here
Top Construction OEM Hierarchy Changes
Compact Track Loaders Grab Skid Steer Market
Diesel Technology Achieves Peak Efficiency
Global:
2022 Truck Production Index Gains 2.9%
2030 Global PWC Market Could Hit $3 Billion
DataPoint: North America ATVs
Brazil/South America:
Volvo Tests Renewable LNG Truck
Vale Increases Use of BE Locomotives
Biodiesel Mix Increase Begins in April
Scania, Mercedes Reduce Production Shifts
Europe: Group Beneteau Forecasts 10% Growth in 2023
Japan: Honda Plans Personal Electric Motorcycles
Vietnam: Vingroup To Enter EV Cab Market
China: Beiqi Foton Motors, Cummins Set Joint Investment
Many leading construction companies now are looking at ways they can reduce their CO2 footprints. With the advent of market-ready electrified powertrains, gas-fueled internal combustion and even fuel cell electric drives, where does the push for CO2 reductions leave diesel power?
Diesel technology has made real improvements. With cleaner combustion cycles, the introduction of low-carbon fuels and advanced emissions treatment hardware, diesel has never been cleaner. Diesel engines are so clean that the latest on-highway diesel engines that proposed Euro 7 standards have truck manufacturers focusing on reducing brake dust and tire particulates rather than engine emissions.
PSR Analysis: Paul Muller, Technical Sales Manager at Perkins, and Steve Nendick, Marketing Communications Director for Global and European Off-Highway at Cummins recently gave their thoughts on engine efficiency improvements with the overall message being these two companies are still pushing for improvements in diesel efficiency as a route to lower carbon emissions. PSR
Guy Youngs is Forecast & Adoption Leadat Power Systems Research
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